Optical Components

Apply in Optical Accessories/Micro Optical Components

FORESHOT Technology Applied in Light Guide Plate、Lens holder etc.

FORESHOT founded in 1985 has more than 30 years in plastic injection industry. In order to give customers more comprehensive service, FORESHOT integration of OEM/ODM and continue develop new technology. FORESHOT Service Including Molding Design, Plastic Injection Molding, Metal Stamping, Assembly Service to Final Product It's let customer satisfied.

In addition, R&D team is working on technology application and innovation for product integration and better productivity. What's more, FORESHOT insists to follow standards of international quality certification.

Precision injection molding is the most efficient mass production technology for manufacturing plastic optics.

Foreshot precision injection molding、 micro Injection Molding and thin wall injection molding applications of plastic optics in field of imaging, illumination, and concentration demonstrate a variety of complex surface forms,such as light guide plate、lens holder、optical components and micro optical components.

Referring to precision injection molding, form accuracy, residual stress, and transparency are critical factors to influence quality of plastic optics. Nevertheless, such critical factors are determined by product design, mold design, molding machine, mold installation accuracy, selected plastic materials, process parameters, post processing, etc.

FORESHOT using precise molds and advanced Sodick V-Line injection machine and JSW high-speed injection machine to produce optical components. The process chain for manufacturing an optical product and optical components as shown:

Foreshot process chain for manufacturing an optical product

Gallery

FORESHOT technology applied in Lens holder.
FORESHOT technology applied in Optical Components.
FORESHOT technology applied in Lens.
FORESHOT technology applied in Light Guide Plate.
FORESHOT technology applied in Lens.
FORESHOT has advances JSW high-speed injection machine applied in Optical Components.
FORESHOT has advances Sodick V-Line system applied in Optical Components.

Related Products

Precision Injection Molding
Over the past few years, the demands for plastic injection products have seen considerable increase in consumer electronics products, transportation applications, medical supplies, etc. With the advanced development of precision machine and fast progress of plastic injection technique, progressing from general injection mold to micro injection mold manufacturing, the standards of precision and quality for the completed products of small Precision Components、Electronic Components、Computer / Communication / Consumer Electronics and Vehicle Accessories etc..FORESHOT is dedicated to the development of precision plastic technique and processing, improvement of precision mold, and advancement of plastic object measurement technique, to provide its clients the products with high added value and competitiveness.FORESHOT using precise molds and advanced Sodick V-Line injection machine and JSW high-speed injection machine to produce and control each item in micro level.
Micro Injection Molding
Micro Injection Molding is combined the special design of barrel and injection equipment to precisely control injection volume for steady capability of plastic material. In addition, high efficiency and low cost are advantages of micro injection molding.Micro Injection Molding can be divided into Micro Injection and Micro component Injection Molding. Owing to new technological advances, Biotechnology, Medicine, Electro-optical industry, Computer / Communication / Consumer Electronics are toward small and precision to design, so that can't traditional injection molding do its.Micro Injection Molding need three part to work: High polymer material, Micro Molding, Micro Injection Molding Machine, Foreshot have advances technology and equipment to satisfy with customer and finish high quality product.FORESHOT has advances Sodick V-Line system to satisfy customer requirements.Micro Injection Molding is able to do Precision Components, Electronic Components, Micro mechanism such as camera, CD-ROM, Gears of printer, Headphones accessories, LED light bulbs, Lens holder and etc.
Thin wall Injection Molding
With the development of science and technology, thin wall injection molding is becoming more and more important due mainly to the growth in telecommunications and portable electronic devices that require thinner and lighter plastic housings. Thin-wall molding offers the opportunity to reduce material part cost and to increase production output through faster cycle times.Thin wall injection molding requires new technology machines that have a multitude of control functions. FORESHOT has advanced V-Line injection machine to achieve the requirement of Thin wall parts and Micro Injection. The most thin thickness is 0.15mm.
Insert Injection Molding
Insert Injection Molding could be called Insert Molding or Over Molding, which a sole part is formed using two or more different materials in combination. In Insert injection Molding can either be incorporated at the time of the molding process or can be inserted as post molding operation.Especially, if properly selected two kinds of material, it will obtain a strong bonding of the molded part. Therefore, the used of primers or adhesive was no longer required to achieve an optimum bond between two materials.This process of insert injection molding results in a strong bonded and integrated assembly with plastic encapsulated inserts.Insert molding made from the following material :Ceramic、Plastic、Metal and The substance that can withstand the high temperature of injection molding process.
Assembly Service
FORESHOT has great experiences from mold design to assembly service including SMT, PCBA, EMS, plastic product injection, precision plastic parts manufacturing, metal stamping, glue dispense, Ultra Sonic Welding, Ultra Sonic Parts Cleaning, and Product Packaging, With its consistent manufacturing flow service, FORESHOT enables the perfect realization of producing products from scratch for clients.