Double-Shot Injection Molding
Dual-Injection Molding, Two-Shot Molding, 2K Injection Molding
Double-Shot Injection Molding uses plastic polymers to mold plastic parts with multiple colors, materials or components with complex designs in one mold and machine. Double-Shot injection molding allows versatility, is simpler and more cost effective in comparison to other processes.
Double-Shot Injection Molding requires attention that strengthen of joint is one of critical issue to be considered.
FORESHOT could use this technology to shorten the cycle time, assembly cost, human resource and turnover rate.
Double-Shot Injection Molding apply in keyboard、Computer / Communication / Consumer Electronics、Electronic Components、Precision Components and Vehicle Accessories etc.
Double-Shot Injection Molding Process
The Double-Shot Injection Molding process has two material tubes, which can respectively emit plastic materials of different materials. First, the mold is closed, and a material is injected into the first set mold by the first nozzle, and the obtained semi-finished product is cooled and opened.
Then the plastic injection molding machine rotates the first set of molds to the position of the second set of nozzles, and then closes the mold with the fixed side of the second set of molds, and the second set of molds rotates to the position of the first set of nozzles.
And then closing the mold with the fixed side of the first set of molds, the first shot and the second shot simultaneously close the mold and open the mold, and then use a second set of nozzles to inject a colored material into the second set of molds, After the product is cooled and molded, the product is obtained by two-color molding, and then the product is taken out, as shown in the following picture.
Advantages
- Lower unit cost.
- Improved part integrity.
- Multi-material efficiency.
- Higher-quality plastic part manufacture.
- Reduced handling and secondary assembly.
- Gallery
- Double-Shot Injection Molding applied in Vehicle Accessories.
- Double-Shot Injection Molding applied in Vehicle Accessories.
- Double-Shot Injection Molding applied in Computers.
- Double-Shot Injection Molding applied in Network Communications.
- Double-Shot Injection Molding applied in Consumer electronics.
- Double-Shot Injection Molding applied in keyboard.
- Double-Shot Injection Molding applied in Consumer electronics.
- Double-Shot Injection Molding applied in Bluetooth Speaker
- Double-Shot Injection Molding applied in Headphone
- FORESHOT has advances Double shot injection machine.
- FORESHOT has advances Double shot injection machine.
- Related Serivce
Precision Injection Molding
Over the past few years, the demands for plastic injection products have seen considerable increase in consumer electronics products, transportation applications, medical supplies, etc. With the advanced development of precision machine and fast progress of plastic injection technique, progressing from general injection mold to micro injection mold manufacturing, the standards of precision and quality for the completed products of small Precision Components、Electronic Components、Computer / Communication / Consumer Electronics and Vehicle Accessories etc..FORESHOT is dedicated to the development of precision plastic technique and processing, improvement of precision mold, and advancement of plastic object measurement technique, to provide its clients the products with high added value and competitiveness.FORESHOT using precise molds and advanced Sodick V-Line injection machine and JSW high-speed injection machine to produce and control each item in micro level.
Thin wall Injection Molding
With the development of science and technology, thin wall injection molding is becoming more and more important due mainly to the growth in telecommunications and portable electronic devices that require thinner and lighter plastic housings. Thin-wall molding offers the opportunity to reduce material part cost and to increase production output through faster cycle times.Thin wall injection molding requires new technology machines that have a multitude of control functions. FORESHOT has advanced V-Line injection machine to achieve the requirement of Thin wall parts and Micro Injection. The most thin thickness is 0.15mm.
Assembly Service
FORESHOT has great experiences from mold design to assembly service including SMT, PCBA, EMS, plastic product injection, precision plastic parts manufacturing, metal stamping, glue dispense, Ultra Sonic Welding, Ultra Sonic Parts Cleaning, and Product Packaging, With its consistent manufacturing flow service, FORESHOT enables the perfect realization of producing products from scratch for clients.
RHCM
Traditional plastic injection molding does often uneven surface gloss of products and floating or exposed fibers on the surface of the fiberglass reinforced plastic chassis、poor transferability、inject pressure excessive and inject pressure uneven that they make stress marks around the mold gate of the product.Therefore, it is necessary printing and painting process to cover these surface defects. For high gloss products, insufficient brightness and uneven brightness cannot be covered by painting.Therefore, FORESHOT develops and apply RHCM technology, not only solve the above problems but also solve traditional plastic injection molding in ultra-thin parts, thick parts and reduces the cycle time.RHCM (Rapid Heat Cycle Molding) is rapidly changing the temperature of mold in injection process.This process is not only vanish the welding lines of the surface, but also improve the rate of product gloss and higher mold transferability.High Gloss / Welding Line free Injection Molding with RHCM process is high-level technology, however, FORESHOT has been operated well in High Gloss / Welding Line free Injection Molding with RHCM process and invests many 250T ~ 1000T RHCM machines that they can do mass production and let customers satisfied.
Top News
- FORESHOT Received an Excellent Vendor Award from Leica in 2018
Received an Excellent Vendor Award from Leica in 2018
Read More - FORESHOT import automation system which can increase capacity
In order to provide high-quality products that satisfy customers, we have designed and developed a robotic intelligent production line dedicated to our customers' products.
Read More - FORESHOT Received an Excellent Vendor Award from AVAYA in 2018
Received an Excellent Vendor Award from AVAYA in 2018.
Read More